Enhancing the Efficiency of Coal Enrichment Plants
The application of our technologies and equipment in the technological processes of coal enrichment plants not only increases operational efficiency but also significantly improves economic and environmental performance.
We offer effective, practical, and proven solutions that improve the performance of the enriched product, enable the recovery of an additional valuable coal product, optimize technological processes, reduce operational costs, process coal tailings storage facilities and waste dumps (accumulators of waste from coal enrichment and extraction) by recovering a useful coal product, and contribute to environmental conservation.
What Do Our Solutions Include?
Increase in Saleable Product Volume
- Our equipment enables the recovery of an additional volume of saleable product that was previously lost during the enrichment process.
Optimization of Technological Processes
- The implementation of our solutions allows for modifications to the enrichment schemes, reductions in circulating loads, and decreases in the volume of material crushing, thereby lowering energy consumption and increasing productivity.
Waste Processing and Environmental Safety
We help address one of the most pressing environmental issues – the overfilling of slurry storage facilities, waste dumps, and spoil heaps.
Our technologies enable:
- Extraction of valuable components from waste, converting them into an additional saleable product.
- Subsequent land reclamation, preventing further environmental contamination and ensuring the area can be used for its intended purpose.
Modules for Waste Processing
We design, manufacture, commission, and provide maintenance services for waste processing modules at coal enrichment plants. Our services include:
- The design and development of a technological process that takes into account the quality of the waste.
- Training of the client’s personnel.
- Provision of our staff to work at the client’s facilities if required.
Main Technological Solutions
- Dewatering of Flotation Concentrate
- Dewatering of Coal Enrichment Wastes (establishing a closed water-sludge circuit and eliminating the external storage facility)
- Processing of Existing Coal Enrichment Wastes and Cleaning of Slurry Storage Facilities (recovering a useful coal product from them)
- Replacement and Discontinuation of Costly Thermal Drying
- Enrichment (if necessary) of Granular Coal Particles obtained via hydroclassification on spiral separators
- Dewatering of Coal-Bearing Particles (over 20 µm) to a saleable state
- Dewatering of Residual Wastes (less than 20 µm)
- Purification of Contaminated Water
Individual Approach
- We tailor the optimal technological process for each client, taking into account the waste characteristics (sieve and fractional composition) and other initial parameters.
What will you get when choosing our solutions to improve the efficiency of the facility?
Our goal is not only to improve the efficiency of your production, but also to ensure sustainable development of your enterprise in harmony with the environment.
You can learn more about technological solutions in the "Technological solutions for concentration plants" section, as well as by contacting us for a consultation.
Our other services
Professional factory audits to identify opportunities for efficiency improvement, loss reduction and modernization, including to resolve problematic issues
Design and manufacturing of enrichment plants and installations 'turnkey' - a full cycle: selection of technology, engineering, own production of equipment and launch
Overhaul and current repair of enrichment and industrial equipment with resource recovery and improvement of technical characteristics: both own equipment and equipment from other manufacturers
Manufacture of equipment according to customer's drawings in compliance with technical requirements, terms and quality standards
Full range of services 24/7: from installation and configuration of equipment to its maintenance and repair to ensure smooth operation
Development of custom and non-standard equipment tailored to client's specific needs – from technical concept to manufacturing and operational implementation
Comprehensive re-equipment and import substitution of equipment to increase the reliability, productivity and independence of enrichment enterprises
Engineering calculations and technical documentation development for equipment manufacturing, modernization, or integration into production processes